Zero Downtime, Maximum Results: How SCI Kept This Bleach Manufacturer Running
March 17, 2025
When a bleach manufacturer faced potential downtime due to a corroded water softener system, Sparkling Clear Industries stepped in with a fast and effective solution. By providing a rental unit during installation and delivering a custom-built system designed for better durability and efficiency, we ensured zero production downtime and exceeded customer expectations.
twin alternating water softener with fiberglass vessels and fiberglass skid

The Challenge

A bleach manufacturer in Houston, TX faced a significant challenge when their aging steel water softener system began failing due to corrosion. The atmospheric conditions in the facility had eroded the steel tanks, causing leaks and reducing their production capacity. Because soft water is essential for bleach production, the manufacturer needed a solution that would restore full functionality without disrupting their operations.

Our Solution

Sparkling Clear Industries stepped in to provide a comprehensive solution. We supplied a new twin alternating 37 cu/ft water softener with fiberglass vessels and a fiberglass skid. This system was equipped with a PVC face pipe assembly, NXT controllers, and a HACH hardness monitor. The entire system was fully skid-mounted and pre-piped upon arrival to minimize field installation time.

To ensure uninterrupted production while the new system was being built and delivered, we provided a rental water softener. This kept their operations running around the clock without downtime.

Why Fiberglass?

Fiberglass vessels and skids were chosen for their superior chemical compatibility, ensuring the new system could withstand the facility's environmental conditions far better than traditional steel.

Uninterrupted Service

During installation, our team strategically positioned the rental system to maintain continuous soft water availability. Once the new unit was ready, a simple valve switch ensured seamless integration without any production downtime.

Enhanced Efficiency

As part of the custom design, we incorporated a brine reclaim system that reduces salt consumption by up to 20%, delivering long-term cost savings and improved efficiency.

Results

While it's still early for measurable performance data, the customer has reported excellent results with consistently high-quality soft water. Their team expressed satisfaction with the new unit and praised Sparkling Clear Industries for exceeding their expectations.

Conclusion

By combining a thoughtful interim solution with a durable and efficient permanent system, Sparkling Clear Industries ensured this bleach manufacturer maintained peak production without disruption. Our commitment to finding practical, effective solutions kept their business running smoothly with zero downtime.

Need a Reliable Solution for Your Facility?

If your business relies on soft water or other critical filtration systems, Sparkling Clear Industries is ready to deliver fast, effective solutions to keep your operations running. Contact us today to discuss your needs and discover how we can help you prevent costly downtime.

Share this Post!

March 19, 2025
At Sparkling Clear Industries, we’ve been helping industrial and commercial businesses stay up and running for over 40 years. Our commitment to fast delivery, dependable support, and practical solutions has made us a trusted partner in the Greater Houston area. Now, we’re looking for a skilled Accountant to join our team and help us keep things running smoothly behind the scenes.
March 10, 2025
Despite a slight delay due to weather, Sparkling Clear Industries had a fantastic time at the 2025 Dow Winter Classic Golf Tournament! On March 7th, industry professionals and community supporters came together at Bayou City Golf Course in Texas City for a day of golf, networking, and giving back. This annual tournament, hosted by Dow Chemical, benefits United Way Galveston County Mainland, helping fund vital programs that make a real impact in our community. We were proud to participate and support such a great cause.
Introducing the QUALI-FLO™ 2” Aluminum Flap Valve Pump
March 6, 2025
Sparkling Clear Industries is proud to distribute NOMAD® Pumps, and we’re excited to share that JDA Global has introduced the new QUALI-FLO™ 2” Aluminum Flap Valve Pump! Unlike traditional ball valve pumps, flap valve pumps are built to handle large solids with ease—making them the ideal choice for mining, construction, and marine applications. The rugged design ensures durability, while the 100% retrofittable design means a seamless replacement for a major market leader’s model.
Share by: