Why Are Industrial Filtration Systems Important for Manufacturing?
February 21, 2023
An industrial air filtration system is used to clean up air quality, protect employees and equipment, and filter out specific desired contaminants from the air stream. It is vital to maintaining a manufacturing facility in pharmaceuticals, essential oils, food & drink processing, chemical manufacturing and blending, power generation, and other industries.
This is achieved by proper selection of vapor phase activated carbon vessels as well as desiccant beds and molecular sieve filtration.
Here are five critical reasons you need to pay special attention to the quality and maintenance of your industrial filtration systems.
Protects and Extends the Usable Life of Equipment
Industrial filtration systems remove contaminants to purify air and gas streams. This helps to remove extra moisture and dust particulates before they reach the moving parts of your equipment. Specialized filters can also remove dangerous aerosols and vapors before they lead to vacuum pump failure.
Ensures the Purity and Quality of Your Products
Industrial filtration systems keep mold, dust, extra moisture, and cross contaminants from polluting your products. This helps ensure that the product retains its quality throughout the production process. More importantly, it helps prevent costly waste, recalls, and disposal due to a contaminated batch.
Improves Workplace Safety and Employee Productivity
An EPA air quality study revealed that indoor air tends to be 2-5x more polluted than outdoor air. There is also the concern about oils and toxic contaminants coating work surfaces, which can increase the risk of falls, chemical exposure, and other risks.
Additionally, a safe and clean workplace improves employee productivity and retention. A workplace wellness study revealed that 31% of employees lose an hour or more of productivity daily from poor air quality and environmental factors. That’s not counting when they need to sit on standby while machines on their production line are being repaired.
The same study also revealed that 7 of 10 employees are more likely to accept a job offer or keep their current job if the workplace supports their wellness and safety. According to a 2019 Glassdoor Study, it takes an average of $4,000 and 24 days to train a new employee, so retaining top talent is vital. This makes industrial filtration of your manufacturing facility an essential investment.
Improves Brand Image With Visitors
On top of keeping the workplace safe, it also improves the appearance of the facility when auditors, inspectors, and investors visit. Clean air quality and surfaces can help with that critical initial impression of a high-quality manufacturer.
Lowers Production Costs
Dusty, oily, and contaminated machines must work harder to get the job done. Industrial filtration systems lower production costs by:
● Reducing the need for repairs and replacements
● Production lines are shut down less for repairs
● Machines are less reliant on HVAC systems, reducing energy costs
● Some filtration systems can pull and recycle desirable products from the air stream for greater efficiency.
● Reduces the cost of removing contaminants for safe disposal
Conclusion
Industrial Filtration Systems do more than keep a machine running smoothly. They are vital tools affecting productivity, product quality, and effective waste disposal. They are a critical investment that affects every part of the production process.
Sparkling Clear Industries’ mission is always to do right by you. Have a question about the best industrial filtration systems that fit your unique industry needs? Our experts will pull over 38 years of knowledge and experience to help you find the perfect filters for your facilities. Contact us today for a consult and estimates.
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Businesses and industries face a lot of changes in the coming years. Advanced filtration systems are essential tools that can help meet these evolving standards before they become an issue. Here are a few ways to future-proof your businesses against water quality regulations. Managing PFAS and Emerging Contaminants One of the most pressing challenges is regulating PFAS (per- and poly-fluoroalkyl substances), also known as “forever chemicals.” PFAS have been linked to significant health risks like cancer, heart disease, and immune system disorders. Advanced filtration technologies defend against PFAS and other emerging contaminants. Three effective options that meet or exceed regulatory standards include: Reverse Osmosis (RO). RO systems use semi-permeable membranes to remove up to 99% of contaminants, including PFAS, heavy metals, and bacteria. Granular Activated Carbon (GAC). The right GAC filters can adsorb PFAS molecules, volatile organic compounds (VOCs), and other pollutants. Ion Exchange Systems. These systems target specific contaminants and bind to them during the removal process. By integrating these technologies, businesses can meet or exceed regulatory thresholds for water safety before they go into effect. It also ensures they protect their employees, customers, and reputation as our knowledge of PFAS and other contaminants continues to evolve. Supporting Sustainability Goals Advanced water filtration systems help meet sustainability-focused regulations, including those that could appear in coming years. Reducing Water Waste. Stricter laws are targeting water conservation and waste reduction across industries. New filtration designs and custom filtration services allow for things like closed-loop systems that recycle used water. Lowering Environmental Impact. When the situation allows, advanced filtration processes like UV disinfection or ozone treatment minimize reliance on chemicals, reducing both cost and environmental risk. Compliance with Green Certifications. Compliance with green initiatives often comes with benefits like tax incentives or operational grants. Modern systems designed to meet water efficiency and waste reduction benchmarks help businesses achieve these certifications more easily. Businesses who take a sustainability approach to their water filtration systems will future-proof themselves to rising environmental standards and position themselves as leaders in environmentally responsible practices. Staying Prepared for Water Quality Crises The winter storm of January 2025 showed us that emergency preparedness should be a top priority to avoid or minimize regulatory issues during unexpected events. A few ways advanced systems help mitigate these risks include: Rapid Response Capabilities. Portable filtration units or mobile treatment systems can be deployed to manage emergencies quickly. Real Time Warnings and Automatic Controls. Using filtration and quality controls like real time meters, alarms, and pH regulators can help businesses deal with issues before they build up into regulatory breaches. System Redundancy. Designing systems with backup capabilities ensures uninterrupted compliance even during disruptions like frozen pipes or blockages from storm debris. Businesses can minimize compliance risks and stay prepared for future challenges by adopting filtration systems that can quickly adapt to unplanned situations. This proactive approach will safeguard against fines and penalties, ensure operational continuity, and future-proof your system against sudden regulatory issues. Sparkling Clear Will Help Future-Proof Your Filtration Systems If your business is ready to upgrade its water filtration systems to meet the latest and future regulatory challenges, contact us today. Our team will provide tailored solutions designed to keep your operations compliant and running smoothly.
The Hidden Link Between Water Quality and Energy Efficiency
Self-cleaning strainers offer an efficient and continuous way to remove debris and contaminants from fluid systems without the need for manual intervention. In this blog, we’ll discuss what self-cleaning filters are, how they work, and their various benefits in industrial filtration. What Are Self-Cleaning Filters? Automatic self-cleaning strainers keep industrial process systems free of contaminants and debris as with traditional strainers and filters. What makes self-cleaning strainers unique is how they clean themselves without shutdowns and manual intervention. In most self-cleaning strainer designs, liquid enters the strainer from the bottom, flows upward through a filtering system, and exits as clean fluid. Any debris caught by the filter is pushed to a collection area. When the system detects a buildup of pressure, it opens a flush valve to remove the collected debris. The most common mechanisms you will see in a self-cleaning strainer include: Backwashing . The flow of the liquid is reversed to send a portion back through the filter. This dislodges trapped debris so that it can be directed to the collection area. Mechanical Scraping . Uses blades to physically scrape t he filter surface. Continuous Flushing . A bypass stream continuously dislodges and carries away contaminants while the main fluid passes through the strainer s . Ultrasonic Cleaning . Uses high-frequency vibrations to break apart and dislodge stubborn debris so that it can continue to the collection area. The longer a filter can go without shutdowns for cleaning and repairs, the greater the savings lost production. Benefits of Automatic Self-Cleaning Strainers The advantages of using a self-cleaning strainer are not limited to productivity and reduced downtime. Other benefits include: Consistent performance in flow rate and purity Prevents damage and repairs due to clogs in the filter Protects downstream equipment from damage due to clogs and impurities Is a Self-Cleaning Strainer Right for my Filtration Needs? Every work sight and process is unique, so what works perfectly at one site may not work well at another. This holds true with self-cleaning strainers as well. Before you invest in a self-cleaning strainer, you should discuss your needs with one of SCI’s knowledgeable employees. They will help you navigate factors to consider. This includes factors such as maximum flow rate, pressure, strainer mesh sizing and material compatibility to ensure the strainer will not corrode on contact with the fluid. Let Sparking Clear Help You Find the Best Filtration System For Your process. Contact us today to set up a consultation. We’ve Got You Covered